Cutting Tools Multi-arc Ion Vacuum Coating Machine

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  • Price:

    Negotiable

  • minimum:

  • Total supply:

  • Delivery term:

    The date of payment from buyers deliver within days

  • seat:

    Liaoning

  • Validity to:

    Long-term effective

  • Last update:

    2018-07-29 18:40

  • Browse the number:

    394

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Company Profile
IKS PVD Technology (Shenyang) Co.,Ltd
Contactaixin:

syaks(Mr.)  

Email:

telephone:

phone:

Arrea:

Liaoning

Address:

No.83-42 Puhe Road, Shenbei New District, Shenyang City, Liaoning Province, China

Website:

http://www.ikspvd.com/ http://www.shanjiastone.com/com/syaks/

Product details

Overview

ZY-1185 multi-arc ion vacuum coating machine is designed for depositing hard and super hard PVD coatings on cutting tools and wear components, it is characterized by easy operation, low energy consumption and high production capability.

 

Introduction

ZY-1185 multi-arc ion vacuum coating machine provide hard and superhard protective film for high speed steel and carbide tools to make them suitable for various processing requirements and workpiece materials. It adopts PLC program as master control system and the man-machine interface (touching type) as operating system, so that the controllability is extremely good. The vacuum process realizes manual, semi-automatic and fully-automatic operation, and ZY-1185 multi-arc ion vacuum coating machine has the fault alarm and security protection function as the PLC can record every detailed production process. It is also rationally equipped with a number of newly developed cathode arc, which effectively guarantees the stability and uniformity of arc source sputtering. Moreover, the machine uses advanced multi-channel intake system to accurately control the gas flow and then meet the needs of various compound films. In order to greatly improve the energy of the plasma and obtain excellent adhesion as well as smoothness of the film, the machine loads high-power pulse bias power source.

 

ZY-1185 multi-arc ion vacuum coating machine can be used for coating hard and superhard functional film on a variety of metal and alloy surface, the standard coating are TiN, CrN, TiCN, TiAIN, AITiN, TiAICrN, TiAICN, AICrN, etc. These superhard wear-resistant protective films are widely used in drills, milling cutter, gear cutter, broach, taps, blades, automotive wear-resistant parts and medical devices to improve the hardness, wear resistance, corrosion resistance, machining precision, to extend service life and lower the cost. Also, IKS allows users to customize various parameters to obtain the specific surfaces of the required tools.

 

Thanks to its strong applicability and universality, ZY-1185 multi-arc ion vacuum coating machine has withstood the test of mass production and long-term use, also, its excellent stability and high cost performance gained popular praises from our customers.

 

Features

● The arc moves rapidly on the whole surface of the target to ensure the target surface be etched uniformly, which optimizes the adhesion of the film and makes coating surface smooth and dense.

● Faster batch turnover efficiency and coating production efficiency.

● The machine can ensure the uniformity of thickness in the available coating range.

● High quality hard coatings give cutting tools higher cutting and feeding speeds, and help extend service life to reduce the replacement time of tools, thereby reducing the total processing cost.

● The great friction and hardness of the coating ensure less lubrication and cooling to gain high quality surface of the machined parts.

 

Specification

Vacuum Chamber

φ1100 × H850

Effective Coating Space

φ550 × H500

Voltage/Hz

380V/50Hz

Actual Power

50KW

Max Diameter of Work-Piece × Quality

φ150 × 8PCS

Arc Source

12PCS

Technology

HCD+ARC

Target

12PCS

Ultimate Pressure

5.0×10-4Pa

Leak Rate

<10-3Pa.L/s

Pump Down Time

(from atm. to 4X10-3 Pa) ≤20 mins

Occupation Space

L4000×W3200×H2200MM

Work-Piece Turntable

Lower Frame Structure

Vacuum Chamber Structure

Vertical Single Open

Standard Coating

TiN, CrN, AITiN, etc

Optional Coating

TiAICrN, etc

Power Source

Arc Power Source, , Gun Power Supply

Vacuum System

Molecular Pump, Roots Pump, Rotary Vane Pump

Coating Cycle

3-5 Hours/Furnace

Working Gas

Ar, N2, O2, C2H2, etc

Output/Furnace

  φ10×70   680

Blade           φ18×6    5000

  φ80×80   48

Mould            500KG

Necessary Conditions

Circulating Water 

Pressure:2-3KG/CM3

Flow:10T/H

Compressed Air:4-6KG/CM3

Operationl Mode

Manual +

+  Full-Automatic/Torch Screen + PLC

Application

Tools PVD Plating

Remarks

The Furnace, Outlook and Other Parameters Can be Customized According to Your   Requirement


Characters of Functional Coatings

Coating Material

Coating Color

Microhardness(HV 0.05)

Coefficient of Friction

Thickness

 (um)

Structure

Features

TiN

Gold

2400

0.40

1-4

500

Monolayer

Excellent hardness and anti-adhesion

CrN

Silver Gray

2000

0.40

1-4

700

Monolayer

Excellent anti-corrosion and anti-adhesion

TiCN

Blue Gray

3000

0.20

1-4

400

Gradient composite membrane

Low friction coefficient and Excellent hardness

TiAIN

Aubergine

3500

0.40

1-4

850

Monolayer composite membrane

Excellent hardness and anti-oxidation

AITiN

Purple Black

3800

0.45

1-4

900

TiAICrN

Gray

3300

0.70

1-3

800

multilayer   composite membrane

Excellent   hardness,  anti-oxidation and anti-impact

TiAICN

Rose Red

3500

0.20

1-4

800

Gradient composite membrane

Excellent   superhardness and anti-oxidation

AICrN

Ash Black/

Dark Gray

3200

0.35

1-4

1100

Monolayer

Ultra-high   anti-oxidation temperature and red   hardness


Sample pictures


http://www.ikspvd.com/